Process Monitoring
Thomson Environmental Systems is here to help businesses like you implement comprehensive monitoring solutions for reliable and more accurate data. From the process gas analysers themselves to calibration, maintenance and support, our solutions are designed to maximise performance and long-term value. Our holistic offerings track the presence of gases, chemicals and particulates within manufacturing, distillation, recovery and refinement processes.
Application Types
At TES, we can configure a unique process monitoring solution based on your needs. With decades of hands-on experience, our team can help match your business with the right solution, helping you stay in control of your process. Browse the applications below to help decide on which process sensors you require from our range.
Accurate measurement
transmitted via 4-20mA recorder output. Auto-calibration is included.
Nova 800 Series
APPLICATIONS
For continuous analysis of one gas in clean dry process gas streams.
Designed and built using ruggedized tubing and components for harsh
industrial environments. Many choices of gas analysis available such as
oxygen (O2), carbon monoxide (CO), carbon dioxide (CO2), methane
(CH4), hydrogen (H2), nitrogen oxide (NO), sulfur dioxide (SO2),
ammonia (NH3), and others.
OPTIONS
Hi/Low gas, low flow, and diagnostic alarms available
Isolated 4-20mA, RS232, RS485, Ethernet outputs available
Explosion-proof cabinets and cabinet purge systems
available for use in hazardous areas
Outdoor weather packages for operation in outdoor
environments.
- Continuous analysis of clean dry process gases
- Industrially hardened tubing, components, and cabinets
- Touchscreen display with accessable menus
- Long-life sensors / detectors
- Microprocessor control with automatic calibration
- Easy-to-maintain modular layouts
- Built-in sample motivation and light filtration included
- 4-20mA recorder outputs.
Trace Oxygen Monitoring
The level of trace oxygen in a process is an important quality control measurement. Instruments such as the Teledyne 3000RS offer the ability to measure the precise amount of oxygen in a gas using a Micro-fuel cell sensor. It can be mounted in numerous ways to ensure oxygen is monitored accurately.
Teledyne 3000RS Series Trace Oxygen Analysers
Three models provide a wide range of applications:
- Model 3000RS-P: 0-1% up to 100% with Micro-Fuel Cell
- Model 3000RS-T: 0-10ppm up to 10,000ppm with Micro-Fuel Cell
- Model 3000RS-TXL: 0-1ppm up to 10,000ppm with Micro-Fuel Cell
Backed by the dependability of Teledyne's engineering, this instrument is ideal for:
- Air separation and liquefaction
- Pure, gaseous hydrocarbon stream monitoring
- Emissions monitoring
- Protective atmosphere blanketing of primary liquid feedstocks and flammable liquids
- Process monitoring of gaseous monomers - vinyl chloride, propylene, butadiene, isoprene or ethylene
- Gas purity certification
- Semi conductor manufacturing.
EQUIPMENT FOCUS
Airoptic Gaseye Cross Duct Analyser
Assisting in real-time gas measurement, the Airoptic Gaseye analyser utilises advanced laser-based spectroscopy to deliver fast, accurate analysis of key compounds like CO, CO₂, SO₂, NH₃, H₂O and more. It's an industry-validated choice for applications where accurate control of process conditions and emissions is essential.
Key features include:
- Tunable Diode Laser Absorption Spectroscopy (TDLAS)
- Real-time, inline gas measurement
- No moving parts, low maintenance
- Compact, rugged, non-intrusive design
- Suitable for the petrochemical, power and process industries
This instrument provides the information businesses need to enhance accuracy, reduce downtime and meet regulations without adding complexity to your site.
PROCESS MONITORING
Frequently Asked Questions
Process monitoring involves measuring important variables, including gas species, concentration, temperature and flow, on a real-time basis. Doing so ensures systems are running safely, efficiently and within specification. It enables faster decision-making, eliminates waste, improves product quality and avoids downtime or safety incidents. Accurate and functional process monitoring is mission-critical to productive and safe manufacturing, chemical processing and energy operations.
Real-time analysis allows for immediate responses to process conditions. Teams can make adjustments as necessary, rather than responding after issues have arisen. Monitoring key parameters like oxygen and moisture maximises efficiency, reduces emissions, maintains compliance and ensures consistent product quality.
Factors to consider when choosing process monitoring equipment include the environmental conditions, any required compatibility with existing systems and the ease of maintenance required. It’s also important to tailor the solution to measure exactly what you need: gases, moisture, particulates, or a mix of all three. Consulting with a TES specialist can help you choose the most suitable solution for your needs.
LET'S FIND YOUR MONITORING SOLUTION
Ready to take control of monitoring your processes? Talk to one of TES’ experts today. From choosing the perfect process sensors to setting them up on-site and continuing after-sales service, we are a full-service partner with you every step of the way.