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- CEMS
- Lighthawk Model 560 Opacity/Dust Monitor
- CEMS
Exceeds EPA and ASTM Standards
The LightHawk®
was developed to comply with 40CFR60, App. B, PS-1 and ASTM D6216-12
Annex A1 “Standard Practice for Opacity Manufactures to Certify
Conformance with Design and Performance Specifications.”
Rugged construction holds up under toughest conditions
The
Optical Head and Retroreflector are built from heavy gauge aluminum
material and finished with acid-resistant enamel paint. All exposed
hardware is stainless steel. The rugged design and extremely low heat
generation allows operation over wide ranges of ambient temperature. It
is built to withstand the typical hostile environment associated with
outdoor industrial applications, including substantial shock and
vibration.
Labor saving on-stack controls
All of the hardware and software needed for the system setup, control
and maintenance are packaged within a single optical housing. Via a
membrane-sealed keypad and digital display, the user can perform
clear-stack zeroing, span/zero setup, reset window dirt calculation
following maintenance, input dust load correlation data, and access the
full set of diagnostic parameters.
Ideal for OEM Applications
The LightHawk® is easy to calibrate. Just match the
standard Optical Head with the appropriate Retroreflector and
calibration mechanism filters, focus for distance and use the onboard
keypad to set-up energy levels for the clear path condition. No
potentiometer adjustments or resistor changes are required. In
addition, linearized opacity, optical density, or particulate
concentration data from the transceiver can be transmitted directly to a
DAS or data logger via network or, if the optional Six Point I/O module
is used, via optically isolated analog signals.
Ideal for Retrofit Applications
The LighHawk® is more compact than its predecessors, so
that it can easily fit inside most existing weather covers. It only
requires a 2″ mounting pipe; adapters are available for most previously
installed opacity monitors. With an optional I/O module, the Optical
Head meets all PS-1 and ASTM requirements without the need of a Remote
Panel, making it ideal for OEM applications.
Advanced optical design for consistent operation
Some opacity monitors don’t operate well in heat, direct sunlight
conditions or when stack or duct walls shift slightly due to
temperature, wind, etc. Not the LightHawk®. Its
electronically modulated intensity-controlled solid state LED (light
emitting diode) ensures stable operation, without interference from
sunlight or room lights. A Patent Pending uniform LED beam provides
accuracy even with small shifts in alignment. Alignment is always
visible on the built-in indicator. The LED is guaranteed for many
years, minimizing your replacement problems.
Flexible trouble-free operation
The various components of the LightHawk® are
interconnected via a commercial network protocol, using transformer
isolated data lines which nearly eliminate the potential effects of
lightning strikes. This approach provides great flexibility in choices
of options and interconnect topology. One twisted pair is required for
each system interconnection. The Optical Head and Remote Panel provide
all parameters needed for maintenance and diagnostics. It is easily
configured for any plant or DCS/SCADA configuration.
Optional equipment
Optional equipment with the LightHawk® includes:
non-corroding aluminum purge air shutters, dual blower system, dual
weather covers, optional flange nozzle materials, high temperature
hardware, adapter flanges, serial data links, Fibrelink III, and
separate packaging of the I/O Module. Consult factory for application
criteria and options.
| PHYSICAL DIMENSIONS | Optical Head (w/o purge shutter) Optical Head (with purge shutter) Retro Assembly (w/o purge shutter) Retro Assembly (with purge shutter) Single Purge Blower Assembly Dual Purge Blower Assembly
Remote Display Panel ** | 17" (L) x 9-1/4" (W) x 15" (H) (43.2 x 23.5 x 38.1 cm) 22" (L) x 9-1/4" (W) x 15" (H) (55.9 x 23.5 x 38.1 cm) 10" (L) x 7" (Diameter) (25.4 x 17.8 cm) 15" (L) x 7" (Diameter) (38.1 x 17.8 cm) 22-1/4" (L) x 20" (W) x 33" (H) (56.5 x 50.8 x 83.8 cm) 2 assemblies with Single Purge Blower dimensions
3U 19" Rack Mount 5-1/4" (H) x 9" Depth 48.3 (W) x 13.3 (H) x 22.9 (D) cm |
| OPTICAL CHARACTERISTICS | Optical Measurement Technique Angle of View Angle of Projection Spectral Response
| Double Pass Extinction Less than 4 degrees Less than 4 degrees Peak: 500 to 600 nm Mean: 500 to 600 nm 94% of Energy: 500 to 600 nm |
SYSTEM MEASUREMENT CHARACTERISTICS * | Response Time (To 95% of Value) Calibration Zero Operation Upscale Calibration Operation Calibration Error (Mean Error + Confidence Coefficient)
Long Term (60 day) Drift
Stability Over Operating Temperature Range
Flange to Flange Range | Less than 10 seconds On Command On Command 1.0% Opacity Maximum
Zero: 0.5% Opacity Maximum Span: 0.5% Opacity Maximum ± 0.3% Opacity Maximum per 40°F (22°C) change in temperature (as per ASTMD6216-12 Annex A1) ± 0.2% Opacity Maximum (as per ASTMD6216-12 Annex A1) 2 ft. (0.61 M) to 60 ft. (18.3 M) |
| POWER REQUIREMENTS | Optical Head Single Purge Blower System Dual Purge Blower System Remote Display Panel **
| 85-265 VAC, 47-63 Hz, Single Phase, 30 VA Maximum 115/230 VAC, 60/50 Hz, Single Phase, 414 VA Maximum Two circuits, each with same requirements as Single Purge Blower 85-265 VAC, 47-63 Hz, Single Phase, 30 VA Maximum |
AMBIENT OPERATING CONDITIONS | Optical Head
Remote Display Panel **
Cal Kit | Temperature Range: -4 to +140°F (startup) (-20 to +60°C) -25 to +140°F (operating) (-31.7 to +60°C) Relative Humidity Range: 0 to 100% condensing Temperature Range: +32 to +104°F (startup) (0 to +40°C) Relative Humidity Range: 0 to 90% non-condensing Temperature Range: +32 to +105°F (startup) (0 to +40°C) |
MEASUREMENT MEDIUM CONDITIONS | Static Pressure Range
Gas Composition Humidity Maximum Temperature
| Single Purge Blower: -15.0 to +5.0 inches of H2O Gauge Dual Purge Blower: -15.0 to +15.0 inches of H2O Gauge >15.0 inches of H2O Consult Factory Not Critical Must be noncondensing for valid measurement +500°F (without high temperature option) (260°C) +1500°F (with high temperature option) (815°C) Consult factory for higher temperature operation |
| OPTICAL HEAD HMI CHARACTERISTICS | Display Type Indicating LED's User Input Controls
| Six 7 segment LED's Fault, Set, In Cal, Power 10-key keypad |
INSTRUMENT CONTROL PANEL HMI CHARACTERISTICS | Display Type Display Resolution Indicating LED's User Input Controls
| Graphics mode liquid crystal with LED backlight 240 x 128 Fault, Alarm, Power 20-key keypad, security keyswitch |
MULTI I/O BOARD CHARACTERISTICS ** | Analog Outputs Number Isolation Type
Digital Inputs Number Modes Relay Outputs Number & Type | 4 Optical & capacitive barriers: channel to channel, channel to circuit common & earth 8 Isolated (5 VDC-24 VDC user supplied) and Non-isolated (dry contact) 8 SPST, N.O. (Single Pole Single Throw, Normally Open) |
* Measurement based on single pass response with a PLCF of 1.00 ** Does not apply to Direct Interface version |
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